Blog
New Phone Numbers Too
We have new phone numbers too in order to better manage the increasing call volume to our shop. The primary phone line has changed to (604) 569-0902, while the old number (604) 288-7316 will continue to be active for shipping & receiving. In addition, our engineering and manufacturing wing has its own line (604) 569-0903.
The Cycle Lumenator is Here
As hinted at last month, we are now in production with our Cycle Lumenator ebike light, taking our integrated DC-DC lighting systems to a new level. With four of the best Cree XPG-R4 LEDs driven at 750 mA, we're up in the 1000 Lumen brightness levels, shining more light on your path than most of the premium $300-600 systems sold at bike shops. The wide input voltage range is compatible with any power source from 15V to 100V, AC or DC, to run directly off your ebike battery pack with no separate voltage converter required.
The price is $185 USD for a single unit, or $299 for a Dual lamp (giving 2000 Lumens total). We also offer this as an Upgrade to the Cycle Analyst if you purchase the two together. In that case, we will attach a short DC power cable that comes out of the CA and plugs directly into your Cycle Lumenator light, so it gets powered from the CA with no additional wiring down the frame. Clean and tidy with minimal cable clutter.
CA Winner, Enclosed Trike Project
The recipient of the great Cycle Analyst giveaway for May 15th goes out to Adam Mercier, an 18 year old student in Western France. Adam has been scheming to build an electric vehicle that is rain and weather proof so it can be more useful as a car alternative in the wet city of Brest. He started off with concept sketches of a somewhat futuristic trike, formalized this through 3-D computer modeling in Solidworks, and then got in touch with an communal workshop run by retired naval yard workers to learn all the welding and machining skills to build it.
Says Adam "I have a cheap watt-meter, but it miss a lot of the features of the CA, like avg watts or speedometer. It would be the perfect tool for me to gather data about my trike, and find the best set-up for my drivetrain for max efficiency. But as a student I'm not as rich as I want to be!"
Well, at the rate you are going you will be rich soon. The build thread for his project is posted here, with the frame already mostly complete. Good luck finishing this by summer time, congratulations, and we're always happy to see a CA getting put to good use. Next prize will be given away May 31st, send your submissions to ca.giveaway@ebikes.ca
Pretty Bicycle
This is just a simple photograph to show you that homemade ebikes don't have to be techy or weird looking in any way. Mark Stephens, our trusty electrical guy, recently put this conversion together over the span of several weeks for his girlfriend Natalie's birthday. It's a vintage Raleigh ladies bike with an original 3-speed Sturmey Archer hub in the back. Mark painted a front Nine Continent motor for a perfect colour match, rebuilt both hubs into aluminum rims, added white side-wall tires, and even installed switches inside the original brake levers to activate regen and assist the old side pull brakes for stopping. Fenders are original. The controller is tucked into the eZee battery bag and out of sight. And Natalie, "she loves it". No kidding!
Show us your lit-up ebike, you might win some thousand Lumens!
Being well lit and seeing the road is especially important with the higher speeds on an ebike. Every now and then we get customers sending us pictures of crazy lit up contraptions, that not only keep them safe on the road, they also make us and I'm sure everyone on the streets smile a little too. We've decided to have a small promotional contest, with the best looking nighttime bicycle shot winning the first production unit of our next series of super bright ebike lights.
What's that super bright ebike light? It's been some time that we've been working on a new lighting series using the very best CREE XP-G high power LEDs. Our current prototypes have cracked over 1000 lumens of output, consume just 9.5 Watts of power and run off any input from 18V up to 100V, AC or DC. We are just gearing up for production and have the target release date for May 15th, and would like to give away the first one off the production line, to you perhaps. So send us your creatively lit-up bike pictures to info@ebikes.ca and you may end up with one very bright beacon to add to your lighting mix.
Cycle Analyst Giveaway, Triple Hub Solar Trike
The submissions for our Cycle Analyst giveaway contest keep getting more and more interesting. For our April 30th winner, we decided to give the prize to Pascal Chollet for his BikeProof.ch solar bike adventure project, which he plans to ride from Switzerland all the way to Tibet. This is a fully engineered tricycle that uses 3 of our eZee hub motor kits and has a roof canopy containing a 220 watt solar panel. It can climb mountains and run off its own steam, and goes a long way to showing just what is possible in the realm of sustainable transportation. Pascal has a well documented website for his project, with many images and videosof the build. Bravo Pascal!
The next CA giveaway Prize will be decided on May 15th. Previous submissions will continue to carry forward, and any one with an ebike project that they'd like to enter the contest with, please send your conversion details and a bit of background to: ca.giveaway@ebikes.ca
Battery Discharge Curves
There is tons and tons of stuff that goes on behind the scenes here which is pretty slow to percolate onto the webpage, but every now and then we get to something. We have just added our own battery discharge test data for all of the 36V packs that we offer on our site, from data collected over the past year with our own in-house computer controlled automated testing apparatus. This should help people better understand the differences in discharge profile and behaviour from the various chemistry and 'C' rate options. The specs for the individual packs can be seen below:
8AH NiCad
eZee LiFe
9Ah LiMn
10Ah LiPoly
14Ah LiPoly
Triang. LiFe
10A Curves Compared
We have also combined all of the 10A curves from each of the different chemistries and super imposed them on a single plot in the graph on the left. In this way, you can see side by side how they all stack up at different points in the discharge.
April 15th Cycle Analyst Winner
Our next Cycle Analyst prize goes out to Peter Wagner in Switzerland for his cruiser bike that demonstrates a remarkable level of craftsmanship. Fitting a battery nicely in the triangular frame area of a regular diamond frame bike is challenging enough, so it takes a special kind of dedication to fit this around the curved tubes of a classic beach cruiser, with a shaped sheet metal enclosure and quick release mounting mechanism. In addition to the superbly clean build, he also modified weak elements of a cruiser bike to better suit a fast electric assist, including thru-axle front suspension forks with disk brakes. You can read a full documentation of his project construction here.
New Nine Continent Motors
At the end of last week we received and unpacked our spring 2010 sea shipment from Nine Continent. We decided in this order to try out their larger 273mm diameter motor series, hoping to find something comparable to the beefy and robust Crystalyte 5300 hubs for those needing maximum torque. What we received is a motor that has almost exactly the same performance specs as the Crystalyte 5304, but with 1/3rd less weight. This motor series uses narrower 16mm magnets, but this is offset by a much larger internal rotor diameter, producing a hub that's about 10% heavier and 10% more powerful than our Nine Continent 2800 series. We have named this the 1606 hub (16mm magnets, 6 turn winding) and have both a front and a single speed rear option available on our motors store page. We have modeled it for the simulator too.
It is well suited for scooter and cruiser bike projects, but is not as good a compatibility fit for mountain bikes as the Crystalyte 530X hubs which have an integrated disk rotor attachment and can accommodate a 7 speed freewheel.
As well, we have stocked up substantially in the faster wind 2806 and 2805 hub motors, and have now listed these as _FAST options for our Nine Continent kits. With the 2806 in a 26" rim, or the 2805 in a 20" rim, it is possible to reach 40 kph (25 mph) cruising speeds when using the standard and readily available 36V battery packs. There is no need to run at 48V just to achieve this performance.
Infineon Controllers back on Sale
It's not a fun job, but at least we now have solution to the regen overvoltage issue with our Infineon motor controllers. We have several hundred replacement Infineon chips that are programmed correctly, and now have to open up each controller and them remove and resolder a new Infineon chip to the PCB. We have now resumed sales of the controllers and Nine Continent kits as we carry on with this process, but it will probably be another 2 weeks until we have sufficient stockpile of fixed controllers to send out replacements for all those in the field.